Equipment for Oil and Refining Lines

MTSP–WFE (Molecular Thin–Film Short Path Evaporation) technology is a new generation of used oil refining and recycling systems that utilizes thin-film evaporation technology to elevate base oil purity to the level of global standards. With a specialized design and short evaporation path, this system is capable of increasing product yield by up to 10% over conventional methods, while simultaneously minimizing energy consumption, environmental pollution, and waste. The MTSP–WFE process is completely acid-free, solvent-free, and acid-sludge-free; consequently, no hazardous waste is generated. The output distillation residue is also utilized as a by-product in bitumen manufacturing and asphalt modification industries. This technology is compatible with various types of used oils, including engine, hydraulic, turbine, and transformer oils, and delivers stable and continuous operation.

●Acid-Free and Solvent-Free Process – Eco-Friendly Eliminating acid means eliminating equipment corrosion and extending machinery lifespan. Furthermore, zero production of hazardous waste eliminates the heavy costs associated with special waste disposal and reduces the plant's legal and environmental risks to zero. ●High Efficiency and Consistent Base Oil Quality In an industry where profit margins depend on production volume, obtaining 10% more product from the same feedstock input directly translates to 10% higher net profit. ●Fully Automated System with PLC Control and Complete Monitoring Reduced human intervention means fewer errors and greater safety. The precise monitoring system ensures that critical parameters (temperature, pressure, and flow rate) are always maintained at optimal points, resulting in final product uniformity across all working shifts. ●Modular Design and Pre-Assembly for Rapid On-Site Installation Modularity allows for high-speed on-site installation and commissioning. Additionally, the capacity customization feature enables investors to select a production line that exactly fits their budget and target market requirements, preventing capital wastage. ●Optimal Energy Consumption and Minimal Waste The combination of low energy consumption (due to Thin Film technology) and minimal waste generation drastically reduces operational costs. ●Comprehensive EPC Support Including Design, Manufacturing, Installation, and Training The buyer is not just purchasing a machine but acquiring technical know-how. Personnel training and specialized installation eliminate startup phase risks and guarantee rapid operational readiness.

●Pre-heating and Primary Filtration Unit Removal of suspended physical particles and bringing the oil temperature to the initial point for better fluidity and preventing thermal shock to the system. ●Thin Film Evaporator (TFE) The heart of the system; spreading the oil as a very thin layer on the hot wall for rapid evaporation and preventing thermal cracking of the oil. ●Advanced Vacuum System and Vapor Condenser Drastic pressure reduction to lower the oil boiling point (preventing burning) and then converting oil vapors to liquid by the condenser. ●Short Path Distillation Unit (SPD) The final stage of molecular separation; precise fractionation of components based on molecular weight in a very short path to achieve the highest purity and clarity of the base oil. ●Fuel and Water Separation System Flashing and separating light and volatile compounds (water and light fuels) from the oil before entering the critical main distillation stages. ●Heat Exchangers and Central Heater Supplying the required thermal energy for the process with high efficiency and heat recovery from output products to reduce fuel consumption. ●Central Control Unit (PLC) and Power Panel The mastermind of the production line; fully automatic management of temperature, pressure, and flow rates, and monitoring system safety without the need for constant operator intervention. ●Pumping, Piping, and Instrumentation System Controlled transfer of fluids between different stages and real-time measurement of vital parameters (sensors and gauges) to guarantee production stability.

●Water: 3.5% ●Light Fuels: 5-7% ●Light Oils and Heavy Diesel: 10% ●Standard Base Oil: 68-75% ●Heavy Hydrocarbons: 8-15%

●Model T1500 ◦Hourly Capacity: 1,200 Liters ◦Annual Capacity: 7,500 Tons ◦Required Dimensions: 12 x 12 meters ◦Products: SAE10 / SAE20 / SN150 ●Model T2500 ◦Hourly Capacity: 2,000 Liters ◦Annual Capacity: 12,500 Tons ◦Required Dimensions: 15 x 15 meter ◦Products: SAE10 / SAE20 / SN150 / SN300 ●Model T3500 ◦Hourly Capacity: 3,000 Liters ◦Annual Capacity: 19,000 Tons ◦Required Dimensions: 20 x 15 meters ◦Products: SAE10 / SAE20 / SN150 / SN300 ●Model T4000 ◦Hourly Capacity: 4,000 Liters ◦Annual Capacity: 25,500 Tons ◦Required Dimensions: 20 x 15 meters ◦Products: SAE10 / SAE20 / SN150 / SN300 / SN500 ●Model T5000 ◦Hourly Capacity: 5,000 Liters ◦Annual Capacity: 32,000 Tons ◦Required Dimensions: 30 x 15 meters ◦Products: SAE10 / SAE20 / SN150 / SN300 / SN500 ●Model T6000 ◦Hourly Capacity: 6,000 Liters ◦Annual Capacity: 38,000 Tons ◦Required Dimensions: 30 x 20 meters ◦Products: SAE10 / SAE20 / SN150 / SN300 / SN500

The following prerequisites and economic estimates have been calculated for the commissioning and operation of these lines: ●Energy Infrastructure: Requires 400 kW electric power capacity. ●Water Resources: Daily water intake of approximately 70 cubic meters. ●Physical Space: Total land of 5,000 to 20,000 square meters (depending on the model), including 250 to 700 square meters of covered area (production shed). ●Manpower: 10 to 15 direct personnel. ●Processing Costs: ◦Processing cost per cubic meter of oil: $15 to $30. ◦Production cost per liter of base oil: Approximately 12,000 to 15,000 Rials.